TVP - 64 / TVP - 67

The plastic film is unwound from the reel and warmed up in the heating module; when the preset process temperature has been reached, the film is driven into the moulding zone (positive or negative, depending on the item features) where the shape is formed, by means of vacuum and pressure in succession. After moulding the film goes into the die cutting station, where the shaped item is split from the film and, thereafter, follows to the piling station, ready for collection. The film waste is rewound again for an easy handling.

  • Servomotor-assisted thermoforming station, for an absolute positioning accuracy
  • High speed mould /countermould ascent and descent
  • Hydraulic die-cutting by double action, high precision toggle
  • Operation control of all working parameters by means of PLC
  • User friendly, sliding touch screen interface
  • Internal high speed communication Ethernet network
  • Sturdy and accessible frame which allows for easy and simple maintenance jobs
  • Differential heating system, by means of moving louvers (patented)
  • All sorts of thermoplastics acceptable (PVC, PET, OPS, PP, etc.)
  • Ergonomic design, to minimize operator stress
  • On-line checking by modem (optional)

TVP 64-67 BROCHURE

MP RANGE

 

Feeding and positioning of sheets is performed by hand. Once the sheet is in place, the powered heating modules move forward into position, above and below the sheet, to heat it up to the required temperature. As soon as the preset value is reached, pressure is built in the sealed chamber, by means of turbo fans, to blow the hot sheet into a bubble shape. The mould moves to rest underneath the bubble and then the pressurized chamber changes into vacuum mode, causing the plastic to adapt to the mould figure. When moulding is over, the material is cooled and withdrawn by hand. The machine design has priorized the use of electromechanical components to obtain a higher precision and energy savings. Pneumatical elements are used only to adjust the position of the locking frame. Mould handling and its placement into the machine is done by means of a purposedly built trolley, very easy to handle, that fits in the mould holder in a safe and quick operation.

  • Sturdy reinforced frame, which encloses a tight vacuum/pressure chamber
  • Manual feeding and picking of sheet, rest of operations are entirely automatic (see options)
  • Upper and lower sheet heating.
  • Prestretched “bubble” formation by means of pressure difference, photocell controlled.
  • PLC-controlled operational parameters.
  • Touch screen to conduct machine operation.
  • Mould and countermould lifting and lowering speed ramps adjustable by means of inverters.
  • Adjustable moulding areas.
  • Easy, simple and quick mainteance operations.
  • All type of thermoplastics acceptable (PVC, PET, ABS, OPS, PP, etc.).
  • Ergonomic design, for maximum reduction of human effort.
  • Can be built to meet different sizes up to 2000 x 3000 mm

Options

  • Automatic sheet feeding and finished parts expelling
  • Adapter for films in reels
  • Negative mould process
  • On-line diagnose by means of modem

BPC-15

The plastic film is unwound from the reel and warmed up in the heating module; when the preset process temperature has been reached, the film is driven into the moulding zone (positive or negative, depending on the item features) where the blister is formed.
After moulding the film goes into the filling area, where the blisters are filled with the relevant items, then sealed with plastic or cardboard. The filled blisters follow to the die cutting station where the hole punching is performed and they are split from the film. Finished blisterpacks are collected and the waste film is cut in sections for removal.

  • Sturdy frame, of ergonomic design to reduce operator stress
  • Quick and easy access to the tooling, thus minimizing changeover time
  • Operation control of all working parameters by means of PLC
  • User friendly touch screen interface
  • Accessible structure for simple and fast maintenance jobs
  • On-line checking by in-built modem (optional)

MACHINE FOR BLISTERPACKS:
BPC25N / BPC35N

Fully automatic process machines, designed for high throughputs in continuous mode.

Operation

The plastic film is unwound from the reel and warmed up in the heating module; when the preset process temperatura has been reached, the film is driven into the moulding zone (positive or negative, depending on the item features) where the blister is formed.

After moulding the film goes into the filling area, where the blisters are filled with the relevant items, then sealed either with cardboard or with plastic. The filled blisters follow to the punching and die cutting stations, where they are split from the film and, thereafter, ready for collection. The film waste is rewound again for an easy handling.

The main characteristic of the BPCN models is the automatic positioning station, motorised in the process stations of each stage.

 


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Features

  • Robust construction, totally modular, for an easy adaptation to different production requirements and conditions.
  • Ergonomic structure which allows easy operation in web loading, filling, controlling, etc.
  • Quick and easy access to the tooling, thus minimizing changeover.
  • Operation control of all working parameters by means of PLC.
  • Internal communication by high speed Ethernet network.
  • Storage of pressure data for quick automatic settings.
  • Powered storable dimensional settings.
  • User friendly touch screen interface.
  • P.I.D. temperature control, for ultra fast and accurate settings.
  • Simple and fast maintenance jobs.
  • Same station accepts heat or High Frequency sealing (as an option).
  • On-line checking by in-built modem (optional).

Technical specifications

Features BPC25N BPC35N
Max. diametre of thermoforming web (a) 500 mm
Max. optional diametre of thermoforming web (b)   800 mm
Max. diametre of sealing web 400 mm
Max. width of thermoforming sheet 390 mm 540 mm
Max. width of sealing sheet 360 mm 510 mm
Max. thickness of thermoforming sheet (a) 0.5 mm
Max. thickness of thermoforming sheet (b)   1 mm
Max. thermoforming area 250 x 350 mm 350 x 500 mm
Min. thermoforming area 100 x 230 mm 100 x 300 mm
Max. thermoforming depth 80 mm
Vacuum pump flow 21 m3/h 40 m3/h
Installed heating power 9,2 kW (750 mm) 17.2 kW (1000 mm)
High Frequency installed power (option) 7-10 kW
Total installed power (without H.F.) 21.72 kW 32.22 kW
Die-cutting max. force 7.5 Tm 12 Tm
Dry cycle output (1) 30 cycles/min
Compressed air working pressure 6 bar
Compressed air consumption at 30 cycles/min (2) 102 m3/h 150 m3/h
Colour RAL 9002
Mains power 400V+T+N, 50 Hz
   

(1)(2) These figures refer to dry cycle operation and will differ under actual working conditions, depending on the plastic material and process patterns. We will gladly advise on your specific requirements upon request.

 

Dimensions and weight

  BPC25N BPC35N
Height 1.800 mm
Width 1.120 mm 1.320 mm
Length (including filling zone: 3.500 mm) 9.860 mm 10.660 mm
Filing zone height 950 mm
Approximate weight 2.500 kg 3.500 kg
   

 

Optional devices

  • Aditional pressure molding station.
  • Punching station.
  • Automatic feeding of inner cards.
  • On-line checking by in-built modem.
  • Expandible filling zone.
  • Automatic product feeding and handling.
  • Pre-printed sealing film. 
  • Functional ancillary equipment: chillers, compressors, dryers...
  • Identifying ancillary equipment: markers, coders, labelers... 
  • Twin bubble blister, automatic or semiautomatic.
  • Specific customizations: power, dimensions, patterns, etc.

BPC-25-N / BPC-35-N

The plastic film is unwound from the reel and warmed up in the heating module; when the preset process temperature has been reached, the film is driven into the moulding zone (positive or negative, depending on the item features) where the blister is formed.
After moulding the film goes into the filling area, where the blisters are filled with the relevant items, then sealed either with cardboard or with plastic. The filled blisters follow to the punching and die cutting stations, where they are split from the film and, thereafter, ready for collection. The film waste is rewound again for an easy handling.

  • Robust construction, totally modular, for an easy adaptation to different production requirements and conditions
  • Ergonomic structure which allows easy operation in web loading, filling, controlling, etc.
  • Quick and easy access to the tooling, thus minimizing changeover
  • Operation control of all working parameters by means of PLC
  • Internal communication by high speed Ethernet network
  • Storage of pressure data for quick automatic settings
  • Powered storable dimensional settings
  • User friendly touch screen interface
  • P.I.D. temperature control, for ultra fast and accurate settings
  • Simple and fast maintenance jobs
  • Same station accepts heat or High Frequency sealing (as an option)
  • On-line checking by in-built modem (optional)

FV-64 / FV-67

The plastic film is unwound from the reel and warmed up in the heating module; when the preset process temperature has been reached, the film is driven into the moulding zone (positive or negative, depending on the item features) where the shape is formed, by means of vacuum.
After moulding the film goes into the die cutting station, where the shaped item is split from the film and, thereafter, follows to the piling station, ready for collection. The film waste is rewound again for an easy handling.

  • High speed mould/countermould ascent and descent
  • Hydraulic die-cutting by double action, high precision toggle
  • Operation control of all working parameters by means of PLC
  • User friendly, sliding touch screen interface
  • Internal high speed communication Ethernet network
  • Sturdy and accessible frame which allows for easy and simple maintenance jobs
  • Differential heating system, by means of moving louvers (patented)
  • All sorts of thermoplastics acceptable (PVC, PET, PS, etc.)
  • Ergonomic design, to minimize operator stress
  • On-line checking by modem (optional)

BROCHURE FOR THE RANGE OF MACHINERY